Job Description

Job Title:

Senior Flexographic Press Operator – Narrow Web (Mark Andy/Nilpeter)

Job Summary:

Cover Label, a fast-growing leader in the pressure-sensitive label manufacturing space, is seeking a highly skilled Senior Flexographic Press Operator to run and maintain narrow web flexographic printing presses at our North Hill, CA facility. This role is integral to our commitment to quality, consistency, and innovation across high-impact markets including food & beverage, personal care, health, nutraceutical, and industrial segments.

As a Senior Pressman, you will be responsible for independently setting up, troubleshooting, and optimizing high-speed narrow web presses to meet tight production deadlines while maintaining impeccable print standards. Ideal candidates will possess deep knowledge of press mechanics, web tension management, ink systems, die-cutting, and lean manufacturing practices.

Key Responsibilities:

• Complete autonomous setup and teardown of flexographic presses, including plate mounting, anilox selection, web alignment, ink management (UV/solvent), tension adjustments, and die station calibration.

• Operate and maintain narrow web central impression and inline presses, such as Mark Andy Performance Series, Nilpeter FB-Line, Gallus ECS , or equivalent.

• Proactively manage and troubleshoot complex printing issues including ghosting, gear marks, ink adhesion, registration drift, and die scoring.

• Interpret detailed job dockets, color targets (PMS matching), and press specifications to ensure output meets client and industry standards.

• Collaborate with production planners, prepress, quality control, and maintenance to ensure optimal scheduling and uptime.

• Lead and mentor junior operators or press assistants to improve team efficiency and elevate print quality.

• Apply Lean Manufacturing , 5S , and Six Sigma methodologies to streamline operations and minimize waste.

• Conduct in-process and final quality inspections, ensuring compliance with ISO/TS and customer-specific standards.

• Maintain accurate job records, downtime logs, and continuous improvement documentation through ERP/MIS systems (e.g., Label Traxx, EFI Radius).

Qualifications/Skills:

• Minimum 5–7 years of hands-on experience operating narrow web flexographic presses in a high-volume label manufacturing environment.

• Technical proficiency with multi-station UV flexo , reverse and front printing , cold foil , lamination , and inline die-cutting .

• Deep understanding of ink rheology, anilox roll specifications (BCM/LPI), and drying/curing profiles.

• Familiarity with substrates including BOPP, PET, paper, film, and foil.

• Exposure to digital/flexo hybrid platforms a plus (e.g., Mark Andy Digital Series).

• Strong mechanical aptitude with the ability to read schematics and diagnose equipment issues.

• Certification in 5S, Lean, or Six Sigma Green Belt preferred.

• High school diploma or GED required; trade school or print-specific certification (e.g., FTA FIRST Level III) strongly preferred.

• Ability to lift 50 lbs, stand for extended periods, and work overtime or alternate shifts as production requires.

Work Environment:

• State-of-the-art pressroom featuring LED UV curing systems, automated roll lifts, inline inspection systems, and temperature-controlled ink storage.

• Fast-paced, deadline-driven setting with high expectations for precision, cleanliness, and uptime.

• Safety-focused environment with rigorous compliance to OSHA and internal protocols.

• Opportunities for cross-training on new technologies and hybrid platforms.

Salary/Benefits:

• $25–$32/hr base depending on experience, plus shift differential , overtime pay , and production bonuses .

• Comprehensive benefits package including:

  • Medical, dental, and vision insurance

  • Company-sponsored 401(k) with match

  • Paid holidays, PTO, and personal days

  • Tuition reimbursement and ongoing technical training

  • Annual boot/tool allowance

  • Relocation assistance available for qualified candidates

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